Manual, 01.2003 Edition FM 357-2 Multi-Axis Module for Servo and Stepper Drives 6ES7 357-4AH00-8BG0

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Specifications	Manual, 01.2003 Edition FM 357-2 Multi-Axis Module for Servo and Stepper Drives 6ES7 357-4AH00-8BG0 Fa. Heitec Fr. Dölle/ A&D MC RD81
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Troubleshooting 12-86 FM 357-2 Multi-Axis Module for Servo and Stepper Drives6ES7 357-4AH00-8BG0 022055*Channel %1 block %3 s

Specifications	Manual, 01.2003 Edition FM 357-2 Multi-Axis Module for Servo and Stepper Drives 6ES7 357-4AH00-8BG0 Fa. Heitec Fr. Dölle/ A&D MC RD81
Outline	FM 357-2 Multi-Axis Module for Servo and Stepper Drives Preface Contents 1 Product Summary 1.1 The FM 357-2 in the S7-300 programmable controller sys-tem 1.2 Module description 1.3 Overview of module functions 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 3.1 Installing the FM 357-2 3.2 Installing firmware/firmware update 3.3 Removing and replacing the FM 357-2 2 Fundamental Principles of Motion Control 3 Installation and Removal 4 Wiring 5 Parameterization 6 Programming of Standard Function Blocks 7 Start-Up 8 Human Machine Interface 9 Description of Functions 10 NC Programming 11 Application Example 12 Troubleshooting 13 Handlings Transformation A Technical Specifications B EC Declaration of Conformity C List of Abbreviations Index Remarks Form
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Content	Troubleshooting 12-86 FM 357-2 Multi-Axis Module for Servo and Stepper Drives6ES7 357-4AH00-8BG0 022055Channel %1 block %3 spindle %2 Configured positioning speed is too high. 022060Channel %1 Position control expected for axis spindle %2 022062Channel %1 axis %2 Reference point approach: Search speed for zero mark (MD) is not reached. 022064Channel %1 axis %2 Reference point approach: Search speed for zero mark (MD) is too high 022065Channel %1 Tool management: Tool move not possible since there is no tool %2 with Duplo no. %3 in magazine %4 022066Channel %1 Tool management: Tool not changed since there is no tool %2 with Duplo no. %3 in magazine %4 022067Channel %1 Tool management: Tool not changed because no tool available in tool group %2 022068Channel %1 block %2 Tool management: No tool available in tool group %3 022069Channel %1 block %2 Tool management: No tool available in tool group %3, program %4 022070TO unit %1 Please load tool T=%2 into magazine. Repeat data backup. 022071TO unit %1 tool %2 Duplo no. %3 is active but not in active wear grouping 022100Channel %1 block %3 spindle %2 Chuck speed exceeded 022150Channel %1 block %3 spindle %2 Maximum speed for position control exceeded 022200Channel %1 spindle %2 Axis stopped during tapping 022250Channel %1 spindle %2 Axis stopped during thread cutting 022260Channel %1 spindle %2 Thread might be damaged 022270Channel %1 block %2 Maximum velocity of thread axis reached at position %3 022275Channel %1 block %2 Zero velocity of thread axis reached at position %3 022280Channel %1 programmed ramp-up distance in block %2: too short %3, required %4 022320Channel %1 block %2 PUTFTOCF data block could not be transferred 022321Channel %1 axis %2 PRESET not allowed during traverse motion 022322Channel %1 axis %2 PRESET: Invalid value 025000Axis %1 Hardware fault of active encoder 025001Axis %1 Hardware fault of passive encoder 025010Axis %1 Pollution of active encoder 025011Axis %1 Pollution of passive encoder 025020Axis %1 zero mark monitoring of active encoder 025021Axis %1 zero mark monitoring of passive encoder 025022Axis %1 Encoder %2 Warnng %3 025030Axis %1 Actual velocity alarm 025031Axis %1 Actual velocity warning 025040Axis %1 Standstill monitoring 025042Axis %1 standstill monitoring during torque or force reduction 025050Axis %1 Contour tolerance monitoring 025060Axis %1 Desired speed limit 025070Axis %1 Drift limit exceeded 025080Axis %1 Positioning monitoring 025100Axis %1 Switchover of encoder not possible 025105Axis %1 Encoder positions tolerance exceeded 025110Axis %1 Selected encoder not available 025120Axis %1 error detection %3 active encoder %2 025190Channel %1 axis %2 position control in controlling 025200Axis %1 Requested set of parameters invalid 025201Axis %1 Drive fault/Error rotation monitoring (stepper motor) 025202Axis %1 Waiting for drive 026000Axis %1 Clamping monitoring 026001Axis %1 Invalid output rating friction compensation
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Following Datasheets	S7-300_FM_355-2C-2S_e (244 pages) s7-300_Rev21_engl (7 pages) S7-300_SM338_e (52 pages) s7-300_v1_01_07_e (17 pages) S7-400 (28 pages) s7-400_cert_2007_01 (7 pages) S7-400_CP440_e (172 pages) S7-400_CP441-1_CP441-2_e (250 pages) S7-400_CP443-5_basic_e (22 pages) S7-400_CP443-5_extended_e (27 pages)
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Manual, 01.2003 Edition FM 357-2 Multi-Axis Module for Servo and Stepper Drives 6ES7 357-4AH00-8BG0 Fa. Heitec Fr. Dölle/ A&D MC RD81

Manual, 01.2003 Edition FM 357-2 Multi-Axis Module for Servo and Stepper Drives 6ES7 357-4AH00-8BG0 Fa. Heitec Fr. Dölle/ A&D MC RD81