Safety Integrated Functional Examples - February 2007 A&D CD MM 2

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Specifications	Safety Integrated Functional Examples - February 2007 A&D CD MM 2
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182Functional Example No. AS-FE-I-002-V10-EN Ex. No. Setup and Wiring In order to set up and wire the functional example, it

Specifications	Safety Integrated Functional Examples - February 2007 A&D CD MM 2
Outline	Safety Integrated Functional Examples - March 2007 Contents Safety-related controls - SIRIUS Safety Integrated Functional examples with SIRIUS 3TK28 safety relay CD-FE-I-001-V11-EN - E-Stop with manual start Category 2 acc. to EN 954-1 with a SIRIUS 3TK28 safety relay CD-FE-I-002-V10-EN - E-Stop with monitored start Category 4 acc. to EN 954-1with a SIRIUS 3TK28 safety relay CD-FE-I-003-V11-EN - Protective door monitoring with automatic start Category 2 acc. to EN 954-1 with a SIRIUS 3TK28 safety relay CD-FE-I-004-V10-EN - Protective door monitoring with automatic start Category 4 acc. to EN 954-1 with a SIRIUS 3TK28 safety relay CD-FE-I-017-V10-EN - E-Stop with monitored start Category 2 acc. to EN 954-1 with a SIRIUS 3TK28 safety relay with contactor relays CD-FE-I-018-V10-EN - E-Stop with monitored start Category 2 acc. to EN 954-1 with/without operational switching with a SIRIUS 3TK28 safety relay with contactor relay CD-FE-I-019-V10-EN - E-Stop with monitored start Category 4 acc. to EN 954-1 with/without operational switching with a SIRIUS 3TK28 safety relay with contactor relays CD-FE-I-020-V10-EN - Protective door monitoring with automatic start Category 2acc. to EN 954-1 with a SIRIUS 3TK28 safety relay with contactor relays CD-FE-I-021-V10-EN - Protective door monitoring with automatic start Category 2 acc. to EN 954-1 with/without operational switching with a SIRIUS 3TK28 safety relay with contactor relays CD-FE-I-022-V10-EN - Protective door monitoring with automatic start Category 4 acc. to EN 954-1 with/without operational switching using a SIRIUS 3TK28 safety relay with contactor relays CD-FE-I-023-V10-EN - E-Stop with monitored start, protective door monitoring with automatic start and service mode, Category 2 acc. to EN 954-1 with a SIRIUS 3TK2845 safety relay CD-FE-I-024-V10-EN - E-Stop with monitored start, protective door monitoring with automatic start and service mode, Category 4 acc. to EN 954-1 with a SIRIUS 3TK2845 safety relay
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Content	182Functional Example No. AS-FE-I-002-V10-EN Ex. No. Setup and Wiring In order to set up and wire the functional example, it is abso- lutely necessary to consider the following note: Warning! In order to meet the requirements of Safety Category 4, it is obligatory to read back the process signal to the actuator. Read back is not implemented in this example. The actuator in this example is an indicator light sim- ulating a machine. If other actuators are used, read back has to be ensured by the user. The Safety Inte- grated Functional Example No. 7 „Integration of the Readback Signal in an Application of Category 4 acc. to EN 954-1“ provides a detailed description of Read back . An overview of the hardware structure The arrangement to implement the safety door interlock con- sists of a PROFIBUS configuration. A failsafe S7-CPU is used as DP master, an ET 200S as DP slave. Below, the wiring of conven- tional modules is shown only partly to provide greater clarity. Warning! A speed or standstill monitor for monitoring hazard- ous slowing down of a machine is simulated in this example with a button (NO) which is connected as single-channel to the failsafe input module (F-DI). When using real speed or standstill monitors they must be connected to the F-DI as double-channels (1oo2 evaluation). Note The high feature electronic modules can also be re- placed by standard modules. Wiring of the hardware components Requirements: The power supplies are supplied with 230V AC. First check the addresses set at the hardware components listed below: Note The DP interface of the CPU 315F must be connected with the DP interface of the IM 151 HF. Note The wiring of the hardware is illustrated below. In the following table, the hardware components occurring several times are numbered so they can be allocated in the subsequent wiring plan. #$% &# () 0+ 1) )/+ 21 2 , , )/+0+1) ,/! +, ( 1) ,/!)/* 3 43 3 , 2 Hardware component Adress to be set Note IM 151 High Feature6 (PROFIBUS ad- dress) Can be changed F-DISwitch position: 1111111110 The PROFIsafe addresses are automatically assigned dur- ing configuring the failsafe modules in STEP7. The PROFIsafe addresses 1 to 1022 are permissible. Please make sure that the setting at the address switch (DIL switch) on the side of the module corresponds to the PROFIsafe address in the hardware configuration of STEP7. F-DOSwitch position: 1111111101 2
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