Safety Integrated Functional Examples - February 2007 A&D CD MM 2

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Specifications	Safety Integrated Functional Examples - February 2007 A&D CD MM 2
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168Functional Example No. CD-FE-I-042-V10-EN Ex. No. 5.3 Function Test After the hardware components have been wired and the

Specifications	Safety Integrated Functional Examples - February 2007 A&D CD MM 2
Outline	Safety Integrated Functional Examples - March 2007 Contents Safety-related controls - SIRIUS Safety Integrated Functional examples with SIRIUS 3TK28 safety relay CD-FE-I-001-V11-EN - E-Stop with manual start Category 2 acc. to EN 954-1 with a SIRIUS 3TK28 safety relay CD-FE-I-002-V10-EN - E-Stop with monitored start Category 4 acc. to EN 954-1with a SIRIUS 3TK28 safety relay CD-FE-I-003-V11-EN - Protective door monitoring with automatic start Category 2 acc. to EN 954-1 with a SIRIUS 3TK28 safety relay CD-FE-I-004-V10-EN - Protective door monitoring with automatic start Category 4 acc. to EN 954-1 with a SIRIUS 3TK28 safety relay CD-FE-I-017-V10-EN - E-Stop with monitored start Category 2 acc. to EN 954-1 with a SIRIUS 3TK28 safety relay with contactor relays CD-FE-I-018-V10-EN - E-Stop with monitored start Category 2 acc. to EN 954-1 with/without operational switching with a SIRIUS 3TK28 safety relay with contactor relay CD-FE-I-019-V10-EN - E-Stop with monitored start Category 4 acc. to EN 954-1 with/without operational switching with a SIRIUS 3TK28 safety relay with contactor relays CD-FE-I-020-V10-EN - Protective door monitoring with automatic start Category 2acc. to EN 954-1 with a SIRIUS 3TK28 safety relay with contactor relays CD-FE-I-021-V10-EN - Protective door monitoring with automatic start Category 2 acc. to EN 954-1 with/without operational switching with a SIRIUS 3TK28 safety relay with contactor relays CD-FE-I-022-V10-EN - Protective door monitoring with automatic start Category 4 acc. to EN 954-1 with/without operational switching using a SIRIUS 3TK28 safety relay with contactor relays CD-FE-I-023-V10-EN - E-Stop with monitored start, protective door monitoring with automatic start and service mode, Category 2 acc. to EN 954-1 with a SIRIUS 3TK2845 safety relay CD-FE-I-024-V10-EN - E-Stop with monitored start, protective door monitoring with automatic start and service mode, Category 4 acc. to EN 954-1 with a SIRIUS 3TK2845 safety relay
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Content	168Functional Example No. CD-FE-I-042-V10-EN Ex. No. 5.3 Function Test After the hardware components have been wired and the S7 and SIMOCODE pro projects have been downloaded, the as- signed inputs and outputs can be checked for functionality. Assigned inputs and outputs Testing inputs and outputs No.HW componentTerminalSymbolSignal (default value)NoteDevice 1EMERGENCY STOP inputIN4EMERGENCY STOP 1EMERGENCY STOP activated at 0 SIMO 2EMERGENCY STOP pushbutton contact 1 Y11 - Y1213TK2823 3EMERGENCY STOP pushbutton contact 2 Y21 - Y2213TK2823 4Acknowledge EMERGENCY STOP button Y33 - Y3403TK2823 5Contactor K114K13TK2823 6Operational switchingOUT1Output 10Start 3TK28 at 1SIMO 7Operational switching star-deltaOUT2Output 20Start 3TK28 at 1SIMO 8ON button OP buttonsONOP 9OFF button OP buttonsOFFOP No.ActionReactionNote 1Ensure that the EMERGENCY STOP push- button is released If the EMERGENCY STOP has been activated, the 3TK28 must be acknowledged. The con- tacts K1, K2 and K4 are closed. 2Press the Acknowledge EMERGENCY STOP button. Contactor K1 responds and there is voltage on contact 24 of the 3TK28. 3TK28 is acknowledged and the load can be started via SIMOCODE 3Press the ON> or ON>> button on the SIMOCODE operator panel Output OUT1 switches voltage to contactor K2, and the outputs OUT2 and OUT3 switch voltage to the contactors K4 and K3 as per star-delta switching.The contactors respond accordingly. The motor runs 4Press the EMERGENCY STOP pushbutton.Contactors K1, K2 and K4 release, activation of the EMERGENCY STOP is signaled to SIMOCODE via contact 24 of the 3TK28. SIMOCODE switches outputs OUT1 and OUT2 to 0. The load is stopped safely SIMOCODE has activated the EMERGENCY STOP, no fault is signaled. 5Release the EMERGENCY STOP push- button. Contacts K1, K2 and K4 are closed 6Press the Acknowledge EMERGENCY STOP button. Contactor K1 responds and there is voltage on contact 24 of the 3TK28. 3TK28 is acknowledged and the load can be started via SIMOCODE
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Following Datasheets	Safety_F_F-H_Conf_Progr (338 pages) Safety_Integrated_2009_EN (544 pages) Safety_Integrated_Functional_Examples_2007EN (512 pages) Safety_S7_DS_Conf_Progr (318 pages) Safety_S7_DS_GetSta (42 pages) Safety_Short_Catalog_2007 (428 pages) Safety_System_Manual (345 pages) Safety_System_Manual_Suplement_en (92 pages) Safety_terminologia_i_standardy (52 pages) Safety_Terms_Standards (52 pages)
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